Benefits of Prefab Staircases

When it comes to stair systems for industrial, commercial, or exterior spaces, there are two options: stick-built construction or prefabricated stair systems. Panel Built specializes in pre-engineered metal stairs that are factory-built and bolt-together for fast, reliable installation.

Below, we compare prefabricated staircases to traditional construction, highlighting key differences in cost, installation, quality, and flexibility to help you choose the right fit for your project.

Prefabricated stairs are designed to streamline installation:

• Factory-assembled components arrive ready to bolt together

• Minimal field welding or fabrication is needed

• Installation often requires just a forklift and basic tools

By contrast, stick-built stairs demand more intensive on-site work:

• Framing, welding, and finishing all happen in the field

• Delays are common due to weather, coordination issues, or labor availability

• Cleanup and jobsite disruption are typically greater

With prefab, your team can get up and running faster and with fewer headaches.

Prefabricated systems are manufactured off-site while your site is being prepared, allowing two phases of the project to move forward at once. This parallel workflow compresses your schedule and reduces downtime.

Stick-built staircases follow a linear timeline, and nothing can be built until site prep is finished. This adds wait time and leaves more room for delays.

Quality & Consistency: Controlled vs. Variable

Prefab staircase systems are manufactured in a quality-controlled environment:

• Consistent materials and finishes

• Precision fabrication reduces rework

• Design is reviewed and finalized before fabrication begins

Stick-built stairs rely on site crews and local conditions, which can vary widely in skill level, weather conditions, and material availability.

With prefabricated stairs, what you design is what you get.

While prefab staircases may have a higher up-front material cost in some cases, they help reduce total installed cost by:

• Lowering on-site labor hours

• Minimizing material waste

• Avoiding schedule overruns

Stick-built options may appear cheaper initially, but hidden costs—such as extended crew hours, tool rentals, and change orders—can add up quickly.

At Panel Built, we provide fast, accurate quotes (typically within 24–48 hours), including 3D models and sales drawings to help you budget with confidence.

• Metal Stairs – Our full line of bolt-together, powder-coated stair systems

• Modular Mezzanines – Add vertical space for storage or offices

• Modular Offices – Combine stairs with elevated in-plant workspaces

Ready to Build?

If you’re looking for a fast, dependable alternative to stick-built stairs, Panel Built’s prefabricated staircases offer a clear advantage. Reach out to request a quote or design consultation today—our team is here to help.